Batch review software for manufacturing
The whole batch, on one screen. The data for an investigation in minutes, not weeks.
enCompass360° reads the historian, alarms and batch databases your plant already keeps and lines them up for one batch, so your reviewers decide on release with evidence.
In production on a regulated pharmaceutical line today. The batch review is read-only, on your own network.
- Weeks to minutes
- Batch investigations, on the reference deployment
- Several hundred pages to 15
- Batch reports, on the reference deployment
Our team has helped
- Schering-Plough
- US Postal Service
Proof, in one minute
Every system in the plant records something. Nothing shows the batch.
- 0:00A typical manufacturing site. Data everywhere, in every format, with no context between any of it.
- 0:20The review, done by hand: the historian, then the database, then the text file, then the paper.
- 0:40enCompass360° reads every source where it lives and shows one batch, start to finish, on one screen.
What you can answer
Click the trend. Ask why the line moved.
An investigation has to settle why it moved, and that answer lives in four other systems. enCompass360° puts them on the same screen.
- What was this alarm?
Click the point where the process turned. See the alarm behind it, when it fired, who acknowledged it and how long it stayed open.
- Did it change the batch?
Put the alarm against the process it touched and see whether the temperature started to fall after it, or before it.
- What did the operator do?
Blowers switched on by hand, a manual spray, a step repeated: actions taken during the batch, on the same screen as their result.
- Is this batch like the ones you released?
Put it beside a batch you already released, every parameter and every alarm on one axis. A comparison aid for the reviewer: your batch record and your procedures decide release.21 CFR 211.192: production and control records are reviewed and approved by the quality control unit before a batch is released.
How it works
Nothing ripped out. The batch review writes nothing back.
For Quality
Designed to support 21 CFR Part 11. Your SOPs, your release decision and your change control stay yours.
- Review by exception, signed batch reports and a tamper-evident audit trail, shown in the live demo.
- Validation and supplier questions go straight to the people who build enCompass360°.
For IT and OT
On your network. Read-only to your sources. Your change control.
- We supply the connection description and the read-only evidence for your change control.
See one batch, on one screen.
In a thirty-minute call we show one batch on one screen in the live demo, then talk about which systems it would read at your site.
Built by engineers who have spent their careers on the plant floor of pharmaceutical manufacturing. Meet the company.
Review by exception
Golden batch
Signed batch report